Premium woods like walnut and oak are carefully selected, cut, and planed to form the main structure.
CARVING & SHAPING:
Italian-style curves and details are added using CNC machines or hand carving for a refined finish.
Step2: Hardware Processing
COMPONENT FABRICATION:
Stainless steel or brass parts are cut, polished, and plated for strength and a sleek finish.
PRE-ASSEMBLY TESTING:
Hardware is pre-fitted with wood components to check alignment and precision.
STEP 3: UPHOLSTERY STRUCTURE
FRAME REINFORCEMENT:
Wood or metal frames are layered with high-density foam and filling for enhanced comfort.
SHAPING & STITCHING:
Padding is ergonomically cut and fixed to maintain shape and support.
STEP 4: UPHOLSTERY FINISHING
MATERIAL SELECTION & CUTTING:
Leather or fabric is precisely cut based on templates, with seams carefully planned.
MANUAL WRAPPING:
Covers are hand-applied using techniques like tufting or pleating for a smooth, seamless finish.
STEP 5: PAINTING & FINISHING
BASE COAT & SANDING:
Eco-friendly primers are applied and surfaces are finely sanded for a smooth foundation.
MULTI-LAYER COATING:
Open-pore or matte finishes highlight natural wood grain, with final polishing for added luster.
NOTE: Workshop Environmental Control - Temperature (15–25°C) and humidity (40–70%) are carefully maintained to prevent paint defects. Clean airflow and dust control systems ensure a flawless surface during finishing.
STEP 6: ASSEMBLY & INSPECTION
COMPONENT ASSEMBLY:
Wood, metal, and upholstered parts are assembled with checks for structural stability.
FINAL INSPECTION:
All functions, finishes, and color consistency are tested before packing.
Note: Production steps may vary by complexity. Italian-style luxury demands detailed craftsmanship, often requiring longer, hands-on processes.
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